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Aluminum AGV wheels

5.0 (4 reviews)

AGV07

Description

Aluminum AGV wheels
Aluminum alloy hub with PU wheel
Ø125 x 32mm
Load:150kg
Accept customize
anti-skidding AGV drive wheels

 

Aluminum AGV wheels factory, Aluminum AGV wheels manufacturer, Aluminum AGV wheels manufacturers, Aluminum AGV wheels supplier, Aluminum AGV wheels suppliers, Aluminum AGV wheels wholesale

 

New Lighter Weight AGVs for Primary Aluminium Industry

The latest generation of Aluminum AGV wheels for carrying heavy loads throughout aluminum manufacturing facilities – with a significant reduction in vehicle weight – are minimizing maintenance and power requirements by up to 60 percent, delivering a new level of streamlined performance and cost efficiency for primary metals manufacturers.

The primary metal industry has long relied on Automated Guided Vehicles (Aluminum AGV wheels)s to transport heavy-load aluminum coils, ingots, plates, wire, work rolls, turnstiles, and press brake dies and punches, into and out of storage, and throughout both hot and cold production processes. Interfacing with multiple auto-transfer devices, Aluminum AGV wheels provide reliable heavy-load raw material and product handling, with less potential for product damage, compared to manual and overhead methods of transport. Aluminum AGV wheels can perform tasks that are not possible with other transport systems – such as the uniform movement and positioning of huge loads of over 200,000 pounds, to within a fraction of an inch of their designated targets, without rush and noise, and with a high degree of safety for workers and the operational environment.

Despite obvious benefits, the heavy loads that Aluminum AGV wheels transport impart huge forces upon these vehicles, resulting in significant maintenance and power requirements to keep AGV fleets functioning. Now, a generation of new lighter weight Aluminum AGV wheels has become available, which are considerably lighter than conventional heavy-load Aluminum AGV wheels. The new models incorporate design, navigation, sensor and power improvements that significantly streamline their operational performance, cost of maintenance and ROI, over and above prior Aluminum AGV wheels used in the manufacturing of nonferrous metals.

Image 3 – Lightweight heavy-load Aluminum AGV wheels with four-wheel independent electronic steering provide tight maneuvering for all-directional vehicle travelImage 2 – The newer lightweight heavy-load AGV

Weight Reduction

Aluminum AGV wheels built for transport of heavy loads of primary-metals or finished products – such as 60,000 pound aluminum coils and 120,000 pound ingots – have typically been designed so that the weight of the AGV is 40 to 60 percent of the expected load. This has now changed with the introduction of a new generation of lighter, more efficient Aluminum AGV wheels, which are engineered to reduce wear and tear, and energy, and weigh considerably less than conventional Aluminum AGV wheels.

“This weight reduction has been achieved through a complete redesign of how heavy-weight Aluminum AGV wheels have been engineered since the early 1990s,” said Chuck Russell, Vice President at Transbotics Corporation, a manufacturer of heavy-load Aluminum AGV wheels. “Factually, there has not been a significant major redesign in the basic structure of these vehicles over the past 20 years, until now.”

These new lighter weight Aluminum AGV wheels not only match the payload requirements of contemporary heavier models, but match or exceed those vehicles’ structural stress thresholds.

“The implications of a 5 to 20 percent weight reduction are of enormous consequence to companies operating within the metals industry,” added Russell. “Maintenance, and wear and tear requirements, for the vehicles are commensurately diminished. Energy draw needed from batteries is reduced. And repairs required for plant floors, caused by the Aluminum AGV wheels and their load weights, are significantly lessened.”

Electronic Independent-Wheel Steering

These new Aluminum AGV wheels have also been engineered with electronic independent-wheel steering, which has considerable implications for AGV operability, vehicle maintenance and repair requirements, and damage to plant floors.

Many heavy-load Aluminum AGV wheels are equipped with Ackermann steering links. But Ackermann steering geometry only approximates the required steering angles, allowing inaccuracies which result in wheel scrubbing, concrete and tire wear, considerable repair and maintenance requirements, and increased amp draw.

“These Aluminum AGV wheels with electronic independent-wheel steering, do away with Ackermann steering geometry completely, and the issues it creates,” continued Russell. “Additionally, the vehicle can now perform tight maneuvering and smoother cornering with all-directional vehicle travel.

This enables shorter trips, reducing the fleet size.”

Battery Performance

Since battery run time is directly proportional to vehicle and payload weight, reduction in vehicle weight on the new Aluminum AGV wheels directly impacts the run time of its batteries. Therefore, any weight reduction exhibited by these new-generation Aluminum AGV wheels translates into longer run time from the batteries before requiring recharge. New battery technology also contributes to further weight reduction, faster recharge times and overall better system performance.

Maintenance

The new AGV’s, with their weight reduction and electronic independent-wheel steering deliver a sizable reduction in maintenance and repairs. Realistically, as much as a 60 percent reduction in annual maintenance, per vehicle, can be achieved.

“Contributing to this is the accessibility of the AGV to perform maintenance or repairs,” explained Russell. “With conventional heavy-load Aluminum AGV wheels, access to wheels, gears and other moving parts is, for the most part unexposed, requiring the vehicle to be hoisted or moved into a pit to be serviced. This is an inherent difficulty prevalent in many prior heavy-load Aluminum AGV wheels.”

Because of the unique design of these new Aluminum AGV wheels, however, wheels, gears and other moving parts are easily accessible without the need of hoisting or service pits. This means that much of the maintenance requirements, and even repair, can be performed on the plant floor, without major interruption to the use of the vehicle.

Navigation

The latest new-generation AGV systems comprise one or more vehicles that move around predetermined routes to perform transport functions as directed by a stationary control system. They are equipped with navigation systems, based on laser and/or inertial guidance. Laser navigation systems are based on target triangulation to keep the vehicles on course. Inertial navigation systems use a gyroscope onboard the AGV to detect changes in vehicle direction and attitude.

“Both navigation methods can be seamlessly combined in a concept called multi-navigation, which switches back and forth from laser to inertial guidance without stopping the vehicle,” added Russell. “This allows the Aluminum AGV wheels to move throughout a plant and outside, where one system alone may not have access to the physical surroundings or weather conditions necessary to support that system.”

Further, these new Aluminum AGV wheels use the latest in safety laser technology, incorporating 15,000 lux systems, with a 10 times higher tolerance to light compared to most conventional heavy-load Aluminum AGV wheels.

60000 pound aluminum coil being loaded onto a lightweight AGV

Controls

The smooth functioning of these new Aluminum AGV wheels is dependent on their controls system, which has the task of coordinating the orders received from the plants’ process system or ERP, then directing the work for the Aluminum AGV wheels. These Aluminum AGV wheels utilize a Windows and SQL database architecture that is able to uniquely operate within a single platform.

The controls provide real-time management of the system’s operation, including management information, load prioritization, load status, productivity statistics and reports, and workload analysis. It allows associated functions to be automated – such as with receiving, raw materials storage, hot line processes, roll mill processes, cold mill processes, finished product storage and shipping.

Improved Production Efficiency

Heavy-load Aluminum AGV wheels enable significant efficiencies to primary metals manufacturing. They improve production flow by bringing material to the operators, thereby cutting cycle times, and eliminating wait, walk and search time. They reduce work-in-progress inventory. They cut labor costs by eliminating simple jobs related to material movement, and permit reassignment of those workers to areas where they can add more value to the plant. They virtually eliminate product damage with gentle handling of loads. And they provide flexibility of process flow within the plant, as needs change. Now, with this latest-generation of heavy-load Aluminum AGV wheels, aluminum manufacturing plants can further streamline their operations, and realize improved cost and production efficiencies.

 

Stainless steel casters are highly durable and long-lasting caster wheels used in various applications in many industries. They can be used to transport different items and are very widely used. Stainless steel casters also come in various sizes and for different uses, making them highly versatile and making selection quite tricky. Therefore knowing as much as you can about stainless steel casters is essential for ensuring you select the right one for your needs.

What Are Stainless Steel Casters Used For?

Stainless steel casters are durable and ideal for use in any harsh environment. They are highly resistant to chemical wear and corrosion, so they can be used in carts and AGVs in chemical facilities.

Stainless steel casters are also often used in the food industry for service and processing since these environments require moving food items around, which can often get intense. Often, there could be temperature changes in the facility, which a stainless steel caster can easily withstand. These industries also require strict sterilization and cleaning, due to which they are exposed to harsh cleaning agents, which can easily corrode any other material.

They are also used in marine environments where they regularly come in contact with saltwater.

These casters are also used in medical and pharmaceutical industries since they have to resist damage from sterilizing chemicals. Stainless steel casters do not get rusted, preventing bacteria accumulation and creating a sterile environment.

Manufacturing facilities also make use of stainless steel casters since they use harsh chemicals in the manufacturing process, which are easy for stainless steel casters to withstand.

What Are The Advantages Of Using Stainless Steel Casters?

Stainless steel casters are very widely used because there are many advantages to using these caster wheels. Some of the advantages include the following:

Resistant To Corrosion

Stainless steel casters are resistant to rust and corrosion. This is why they can be used in different environments and be exposed to water and chemicals without any danger of rust and damage. Stainless steel caster wheels are also resistant to damage from extreme temperature changes since extreme heat and cold cannot damage the integrity of their structure, which makes them the perfect choice for harsh environments.

Strong

Stainless steel casters can easily carry hundreds of thousands of pounds in weight without buckling under pressure. They are incredibly strong, making them perfect for use with heavy equipment. You can rest assured that your equipment will be on safe wheels when you entrust them to stainless steel casters.

Durable

Stainless steel casters are also durable. They can last for years in harsh environments without needing replacement unless something unprecedented happens. This is also why they are ideal for carrying heavy loads and working in harsh environments. These environments will save immense maintenance costs just by using the correct caster wheels.

Easy To Clean

Since stainless steel casters are resistant to corrosion, they are pretty easy to clean. Once they have come into contact with an unsanitary environment, or if you see the wheel collecting grime, you can use powerful detergents and sanitizers on them without worrying about rust or corrosion. This is why these casters are ideal for the food, pharmaceutical, and medical industries.

Antimicrobial

Stainless steel casters also often contain antimicrobial properties. These wheels can be infused with active antimicrobial substances, which can prevent the growth of bacteria and fungi on the wheels. This property also makes the wheels perfect for environments where sanitation is of utmost importance.

Versatile

Lastly, one of the biggest benefits of stainless steel caster wheels is that they are very versatile. You can use them in all sorts of environments and many different industries, making these wheels the correct choice in many instances. And there are so many types of stainless steel casters that you will indeed find the right fit for any use.

Aesthetically Pleasing

Stainless steel casters are usually sleek and can look professional and add aesthetic value to wherever they are being used. They do not accumulate dirt easily either, which is why these casters usually look stellar.

How Do We Take Care Of Stainless Steel Casters?

Stainless steel casters are very durable, requiring the least amount of maintenance among all types of casters. However, it would help if you did not skip routine maintenance with these casters since it will help them last for many years without causing any trouble.

Frequent Inspection

Make sure that you inspect the caster wheels thoroughly every time you inspect the rest of the equipment. See if you see signs of wear on the coating or any rough or damaged spots. The quicker you find out about issues with the wheels, the quicker you can sort the problem out.

Keep Them Smooth

Stainless steel casters are resistant to corrosion, but they will rust if not correctly lubricated when it’s time. It is ideal to lubricate stainless steel casters at least once in six months to keep them smoothly rolling in motion. You must also lubricate the wheels immediately if you feel that the movement is less smooth or if the wheel has started to tug.

Check The Fastenings

Don’t just examine the wheel for wear; also check the fasteners. If the fastener wears away or loosens, the wheel will get compromised, and there might be some damage to the equipment it is carrying. Therefore remember to check the fasteners for wear and fix anything that needs attention.

Repair And Replace As Necessary

Always remember to repair anything that needs attention immediately. Letting damage to the wheels build up over time will compromise their integrity and cause wheel failure quickly.

Do not try to work with faulty and damaged wheels. If the caster has become damaged beyond repair, you should replace it as quickly as possible since not doing so can compromise the transit process and damage the equipment. Ideally, you should also know the lifespan of the wheel you have so you can prepare for replacements once the time is over.

Conclusion

Stainless steel casters are widely used in the market everywhere. These wheels are strong and incredibly durable, making them best for harsh environments. Stainless steel casters are also long-lasting, so they can go years without being compromised. Talk to the manufacturer before investing in the wheel, so you know what grade is best for your line of work.

4 reviews for Aluminum AGV wheels

  1. Tony

    Huanxin-AGV Wheels
    Capacity Range: 950 – 7700 lbs.
    The new DuraGlide-AGV Series is Huanxin’s answer to heavy-duty wheels for AGVs (automated guided vehicles) and other continuous duty applications.

    Huanxin engineers began with our standard DuraGlide polyurethane tread and upgraded the cores of the larger wheels from cast iron to indestructible forged steel. The forged steel centers not only added strength and durability but also allowed engineers to spec larger precision ball bearings better suited to handle the 24/7 operation. Top-hat bushings are press-fit into the precision bearings to eliminate axial play and significantly reduce noise, especially when changing direction.

    Like the standard DuraGlide, the DuraGlide-AGV has 1” thick 95A of dynamically responsive polyurethane that rolls up to 40% easier than most other poly wheels. DuraGlide poly runs much cooler than most polyurethanes resulting in an excellent wheel for AGV’s.

    DuraGlide’s thicker tread also reduces heat stress on the bond line. And because there’s more polyurethane to compress, the psi pressure is lower and therefore the urethane endures less stress fatigue for longer life. DuraGlide-AGV is medium gray poly molded to heavy duty black cast iron for the 2” wide wheel sizes and black forged steel centers on all others.

    The selection table below offers our most popular wheel sizes but the DuraGlide-AGV can also be offered in special finished sizes ranging up to 20” diameter.

    Looking for an AGV Caster? DuraGlide-AGV wheels are also featured in Hamilton’s new AGV Caster Series.

  2. Tony

    Your Guide to Casters and Wheels for Automated Guided Vehicles
    January 7, 2021Heavy Duty Casters
    Power Savings. Easier movement means less strain on AGV batteries

    Automated Guided Vehicle Caster Wheels offer a full range of back and battery-saving benefits.
    As the Automated Guided Vehicle movement experts, Caster Concepts has a full line of AGV cart casters and wheels. Typically, these battery-powered vehicles travel along predetermined paths and can navigate with a variety of guidance technologies. The casters and wheels that we develop for Automated Guided Vehicles offer better maneuverability, less resistance needed to turn, and maintenance-free options to increase caster and battery longevity and reduce operator fatigue.

    Better Maneuverability with Twin- and Triple-Wheel Designs
    Heavy Duty Twin- and Triple-wheel designs have independently spinning wheels that rotate in either direction and at any rate. This design minimizes friction and reduces the effort needed to turn and maneuver. This design also provides superior maneuverability, which means shorter paths and less install work.

    Minimize the Effects of Poor Flooring/Uneven Loading with Shock Absorbing CasterHeavy Duty Casters
    utilizes patented technology that combines the very best attributes of spring technology and polymer dampening technology. Vehicles sound a lot quieter on busy plant floors. And better shock absorption at the axle level significantly reduces the impact on the cart and its contents.

    Case Study: AGV Cart with High Maneuverability and Payload
    Heavy Duty CastersThe Situation: BAE approached Conceptual Innovations to develop an Omni Directional Cart capable of carrying 40K lbs. of payload in and out of weld cells.

    The Solution: A complete turnkey cart (100″ wide by 250″ long) was developed that consisted of 4 Omni Directional drive pods and 4 load-bearing swivel-on-swivel 97 Series casters from Caster Concepts. LEARN MORE.

    Single Drive and Omni Drive systems
    Our Single Drive Casters easily retrofit existing equipment and are one of the most efficient ways to reduce operator injury and move much heavier loads. As shown in the case study above, our multi-pod Omni Directional Drive Systems are available in many configurations to solve a variety of challenging applications.

    In-House Polyurethane Manufacturing for any Situation
    95A Standard, 700 Hard, Ergotread, T/R85, HPPT, T/R 95,Polyurethane Wheels are often used on automated guided vehicles due to the variety of tread hardness (durometer) they offer. The polyurethanes used with our wheels range from high performance for drive wheels to non-marking, debris rejecting, and energy-efficient for improved power usage. All our wheels are manufactured at our facility, allowing us to customize and engineer a polyurethane solution for any application.

    Caster Concepts has a full line of casters and wheels designed for use with Automated Guided Vehicles and tuggers, offering an efficient and economical choice for many continuous-duty applications.

  3. Tony

    What is AGV wheels?
    Sunray’s AGV (Automated Guided Vehicle) Wheels, Stacker Wheels & Rollers are manufactured to provide dependable operation on your existing stacker machines and robotic vehicles. Used in many industries, these wheels provide extreme life and durability for repetitive robotic or stacking operations.

    What is AGV and RGV are same?
    To sum up, from the perspective of automation and intelligence, RGV is inferior to AGV, and AGV is inferior to IGV. RGV is tracked and can only shuttle along the track. Some of the AGVs need to use identification, such as a magnetic two-dimensional code. But IGV can operate completely autonomously.

    What is AGV and its types?
    Image result for agv wheels
    Three types of AGVs are towing, fork trucks, and heavy load carriers. Each is designed to perform repetitive actions such as delivering raw materials, keep loads stable, and complete simple tasks. Unlike human workers, AGVs operate continuously only needing to stop to be recharged or repaired.

    What is the difference between AGV and AGC?
    Each is versatile and can offer as much flexibility as its intended design allows to move a load from point A to point B. In short, an AGC is a type of AGV but is intended for lighter loads by virtue of its small chassis and low profile.

    What is full form of AGV?
    • An automated guided vehicle or automatic guided vehicle (AGV) is. a mobile robot that follows markers or wires in the floor, or uses. vision or lasers. They are most often used in industrial.

    What is RGV robot?
    Rail Guided Vehicle (RGV) is a flexible transportation vehicle developed by SMC’s own technology.

    What is RGV warehouse?
    RGV: The full name is Rail Guided Vehicle. RGV is often used in three-dimensional warehouses with various high-density storage methods. The trolley channel can be designed as long as needed, and no other equipment is required to enter the roadway when handling and moving goods.

    What is AGV pallet truck?
    Image result
    A Pallet Mover AGV, also known as a fork-over AGV is a type of pallet truck Automated Guided Vehicle conceived to transport palletized loads in manufacturing facilities.

  4. admin

    Custom Industrial Casters
    If you work in industrial manufacturing, you are probably held to an impossibly high standard of efficiency. To meet the demands of your industry, you need the right manufacturing tools at your disposal. Do you have an unusual, demanding, or colossal job coming up? When standard casters just won’t cut it, you need a custom solution from Huanxin Casters.

    Our engineering team is willing and able to custom-manufacture nearly anything to suit any application. From the caster or wheel itself to any protective or powder coat finishes to added parts and accessories, no component is off-limits to customization!

    We Are Your Source for Custom Casters
    Welding a Custom Caster
    There are thousands of different casters and caster wheels on the market, enough for any situation, environment, and job. Every now and then there is a project that requires a little extra work to meet unique or specific requirements and thats where Service Caster’s custom fabrication team comes in.

    Whether you are a do-it-yourselfer or a major manufacturing facility, custom work can be tailored to fit your needs.

    Getting the Custom Caster You Need
    Custom Tread LockHow do you take advantage of our abilities to custom make your perfect wheel? The first step is to give us a call and discuss with us the project that you’re working on. We will ask questions like, “What kind of surface will the wheels roll on?” and “Will there be high speeds, or side thrust on the caster?” These questions will help us determine if you actually need custom work, or if there is something out there in the “caster-verse” that is readily available. Once we’ve determined you need custom work, we will develop with you the exact specification of your wheel and caster. Everything from the top plate or stem down to the very bottom of the wheel’s tread.
    In addition to phone calls, specs and images can be emailed to us, and physical samples can go a long way to making sure you get exactly what you need.

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